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Sabtu, 07 Mei 2016

The medieval toolchest the marking gauge or skantyllion

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The marking gauge is a very useful tool in woodworking, which is used to scratch a parallel line spaced from a fixed margin. A gauge consists of four elements: a wooden block (the fence) with a hole in centre, a square stem which slides though the hole in the fence. At one end of the stem is a pin or knife point inserted for marking. And finally, a wedge with which the sliding stem can be fixed to a set length. Also gauges having two sliding stems exist; these are known as mortise gauges.

A mortise gauge with two sliding stems is found on the right side of the workbench. 
Image Der Schreiner from the Standebuch by Jost Amman. Woodcut 1568.

We do know that the medieval woodworker used the gauge, but no surviving examples exist, nor any images of gauges before 1500. However, a book illumination by Jean Bourdichon at the end of the 15th century shows an unclear tool. It could be interpreted as a mallet, but with some imagination this could also be a marking gauge. Perhaps this is only wishful thinking from me … The title page of the book ‘The childhood of Jesus’ by Hieronymus Wierix (1550), however, shows a clear example of a gauge lying on the workbench, although the position of the wedge is not visible. From the same period is a surviving example from the Mary Rose wreck. The gauge is made of ash, while the wedge is of oak. Here the wedge goes parallel with the sliding stick.

The last tool on the wall on the right could be interpreted as a gauge. 
Jean Bourdichon Les quatre états de la société - Lartisan ou le travail, end of the 15th century.

A gauge can be seen lying on the workbench. 
Title page of the Childhood of Jesus by Hieronymous Wierix, 16th century.

As mentioned above, written sources mention the gauge in which it is known as the ‘scantillion’ pr ‘skantyllion’. Roy Underhill quotes in the Woodwright’s workbook a sentence from 1300: ‘And do we well and make a tower. With square and scantillion so even, that he may reache higher than heaven’. The scantillion also appears in the Debate of the Carpenters tools, an anonymous fifteenth century rhyme (Bodleian Library, Ashmole 61; reproduced in the Woodwright’s workbook):

Sof, ser, seyd the skantyllion, (Soft, sir, said the scantillion)
I trow your thrift be wele ny done; (I think your luck be nearly done)
Euer to crewel thou arte in word; (Ever so cruel thou art in word)
And yet thou arte not worth a tord! (and yet thou art not worth a turd!)
For all the gode that thou gete myght, (for all the good that thou get might)
He wyll spend it on a nyght. (He will spend it in one night)

 
The gauge from the Mary Rose wreck, line drawing and photo. Images from the book Before the mast: life and death aboard the Mary Rose by Julie Gardiner, Michael J. Allen and Mary Anne Alburger. The length of the stem is 216 mm long and circa 20 mm square with holes for a scribing pin at the ends. The fence measures 107 x 71 mm. On the stem are X-markings at  1 1/16 inch (30 mm) and 2 inch (52 mm) indicating common measurement settings. There are also two parallel lines scribes at the side of the pin holes, which may be used to locate the spot to place a replacement pin. According to the authors the gauge was for right handed use.

Our toolchest holds one home-made and several antique marking gauges, of which two are shown. The antique one is made of ash, like the Mary Rose gauge, the other is made of walnut. The ash one has the wedge going parallel through the block. The pin (a new added forged nail) has been whetted to a single sided knife edge. The walnut gauge is made by us (using an article from Fine woodworking magazine) with a wedge parallel to the sliding stick. The pin for this one is whetted to a point.

The antique marking gauge: Stem length 29.5 cm, 17 mm square, 
fence 7.5 x 7 x 2 cm, wedge length 11.6 cm.

Like a sided axe, the pin is whetted with a bevel on one side only.  

The stem and fence fixed with the wedge.

The walnut marking gauge: stem 30.3 cm, 2 cm square;
 fence 8 x 7 x3.5 cm; wedge length 10.3 cm.


The wedge of the marking gauge parallel with the stem.

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Kamis, 28 April 2016

The medieval toolchest woodcarving knives

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I have been busy with chip-carving a sella curulis lately and this is done with one tool. the (wood) carving knife. We know this tool was used in medieval times (and even up till now) based on the furniture and other wooden utensils that are left from this period. There is not much archeological   evidence or illustrations (e.g. in miniatures) of medieval knives that can be directly correlated to woodcarving. Knives that are found can be used for many reasons and many trades. 

In Novgorod, Russia, however, some medieval knives of the 12th and 13th century could be linked to woodcarving and whittling of carpenters and coopers. They had a curved blade and a down-turned tip lower than the axis of the handle carving. 

 
Woodworking knives from Novgorod: (a) and (b) 13th century, (c) 12th century. (d) drawing of the blades with the axis 
of the handle. Images from Wood use in medieval Novgorod by M. Brisbane and J. Hather.

Our woodcarving knife also has such a curved and downturned blade. The design resembles modern woodcarving knives. The blade of our knife was forged by the German mastersmith David Schütze (Wollschmiede). He is specialised in reconstructions of archaeological finds. The knife was especially hardened and whetted to perfection by him for hard woods like oak. I have added a handle of apple wood to it.


Another use of a knife (or an awl) in medieval woodworking is for marking lines and geometric designs. Many of such marks have been found on wooden objects (furniture, houses, etc.) dating from the middle ages. See the photos below for examples of knife marks on the medieval chests from the Luneburger cloisters (Germany).
 



















(above) Knife marks providing guides for carving on chest TR-NR-400 from cloister Wienhausen, dating 1320. (right) Knife marks on the inside of the chest for the groove of the small tray. Photos from the book Die Gotischen Truhen der Luneburger Heidekloster, from K.H. von Stulpnagel.


A third type of knife for (late) medieval woodworking, which was still used in the last century by carpenters is the so-called shoulder knife (it even can be bought today at specialist tool shops). This knife has a very long handle which rests against the shoulder providing a stable hold. This stability feature makes the shoulder knife very useful for the very precise construction of intarsia, like the (intarsia) self portrait of Antonio Barili clearly shows.

Image of Antonio Barili (1453-1516) from Sienna, Italy. The artist carves the letters: HOC EGO ANTONIUS BARILIS OPVS COELO - NON PENICELLO EXCVSSI. AN.DN. MCCCCCII. (This work have I Antonio Barili  made with the carving knife, not with a brush. In the year 1502.). Other tools shown are a gouge, a folding knife and a pencil. The woods used for the intarsia are pear, beech, walnut, maple and palisander. The intarsia sadly has been destroyed during the second world war.

The last knife used by medieval woodworkers discussed here is the spoon-carving or hollowing knife. This knife was exclusively used for carving the hollows of spoons and bowls. Again, they have been found in medieval Novgorod, Russia (11-14th century - along with more than 650 spoons), but also at Arhus and Trelleborg in Denmark (10-13th century).

11th-14th century spoon carving knives from Novgorod. Image from the cd of the book: Wood use in medieval Novgorod.

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Visit at Castle Loevestein

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Last weekend, the Saint Thomasguild stayed at Castle Loevestein near Poederooijen in the Netherlands together with the Gelderse Roos. We received a very warm welcome by the caretaker of the castle, which made us feel very much at home. We brought all our medieval replica furniture with us to fill the great hall of the castle. Some pieces of furniture did cause some trouble - my very heavy toolchest for example - when  they had to be lifted up the stairs to the hall. 

 Castle Loevestein in the early morning sun.

 
Opening the door with the key of the castle. I am wearing my new buttoned cloak.

The Gelderse Roos  is ready to defend the castle against tourists that arrive too early... (i.e. before 13:00).

The ladies were busy doing some embroidery or sewing buttonholes for a 14th century dress. We found that sewing while sitting on a stone bench in the wall was much easier to do than in a comfortable chair, due to the better light.

Anne is sitting on the strycsitten next to a savoranola chair. A small triangular stool stands in front

 Heleen Buurman from the Gelderse Roos busy sewing a 14th century dress.

Katinka and her daughter on one of the stone benches.

The men were busy with other important things, such as making merry music and drinking ... 

The dressoir of Loevestein now properly filled with a display of tin plates and glass. 
On either side to Italian early renaissance - like chairs (after a 15th century model) can be seen.

My son discovered that some wine could be found at the dressoir.

 Bram plays some drinking songs on a wooden flute.

 So father so daughter ... In front of her a chest in an 17th century style that has recently been restored by Bram.

 The strycsittens meet merryly in the side chamber of the great hall. 
On the left the strycsitten of loevestein, on the right our strycsitten.

Just the right size! On the right the (open) tool chest of Bram is shown, while at the back an x-chair can be seen.


A small trestle table with a x-chair and a small bench. On the right a part of Marijns tool chest can be seen.

 In the side chamber our two Italian type chairs stand in front of the bed. 
Next to the bed a cradle, a rocking horse and a sedia tenaglia can be seen.

Sitting in front of the fire place on the strycsitten and the savoranola chair, having a rest after a long afternoon talking to visitors. The candles are lit as it has become late. In front, an x-chair an the turned triangular stool are seen.

Bedtime! The candles are blown out ..... which also is the end of this post
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Selasa, 26 April 2016

The medieval toolchest the plane part 1 5

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This post is an addendum to the first post on medieval planes. I did mention a specific medieval Italian plane with side handles (shown in the two images below) and also my wishes to make such a plane. I have just finished the reconstruction of such a medieval plane this month, and would like to show it to you in the next set of photos. 














Above: The fresco of Campo Santo, Pisa, Italy  by Pietro di Puccio (1390) showing the plane with side handles from the bottom in the basket. 

Right: An intarsia by Agustino de Marchi dating from 1468-1477 in the choir of  the San Petronio Basilica in Bologna, Italy, showing the plane with side handles (on the chest) from above. Both images from the book by J.M. Greber, Die geschichte des hobels.


My plane is made from beech and is 29.5 cm long, 20 cm wide (with handles), 8.7 cm wide (without handles) and 7 cm high. The plane iron is made by the German mastersmith David Schütze (Wollschmiede) and is 5.2 cm wide, 13.5 cm long, and has a 6 mm thickness. The blade can protrude maximally 4 mm from the block and is set at an angle of 50 degrees. The plane has been made for roughing out (scrub plane) and as such it has a rounded iron. The side handles make it a plane that can be worked by two men, one pushing and the other pulling. Thus far I have only used it as a one-men plane, and found it working unexspectedly easy. Shavings of 1 mm thickness were no problem at all.

 The plane with shavings. The plane blade is secured by an wedge and a 10 mm thick iron pin.



 The top, side and bottom of  the plane.











Left: The back of the plane. Right: the rounded iron and the wedge together with some shavings.  

The result of testing the plane: beautiful shavings of 1 mm thickness. My other medieval Italian plane, 
in sharp contrast, produces near translucent shavings.

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Minggu, 24 April 2016

The medieval toolchest the plane part 5 moulding planes

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Moulding planes are planes that serve a special function: shaving a specific form or mould into the wood, such as a decorative edge or concave or convex forms. Nowadays, the functions of these planes have been taken over by electric routers. During medieval times some moulding planes are thought to have existed; the round and hollow planes. But no such planes, except for some early medieval planes from Funen, have survived from the medieval period. All other evidence is only indirect.


Roman moulding plane irons. Image scanned from Die geschichte des hobels by Joseph Greber.


Many surviving irons from Roman moulding planes, round and hollow planes and rabbet planes have been found in Roman fortresses, like Saalburg (Germany). Some (complete) round and hollow planes were found on the 16th century ship Mary Rose. There is no reason why these planes would not have existed in the time period in between. Also, parchemin and linenfold panels, either in furniture or as wall panels, came into fashion during the 15th century. This type of panel can be carved or scraped, but more likely they were made using hollow and round planes. Planing is not only easier, it is also faster, giving a more reproducible product and a smoother end result. And especially this smooth result is found on the medieval parchemin and linenfold panels.






Some of the moulding planes excavated from the Mary Rose (1545). Photo: Moulding planes 81A1040 (flared wedge) and 81A1039 (pinned wedge), both made from boxwood (image from Mary Rose website). Moulding plane 81A1425 made from oak with a side peg (length 30.8 cm). Both plane drawings are from the book Before the Mast - Life and death aboard the Mary Rose by J. Gardiner (ISBN 9781842175040).


Hollow plane irons from the Nova Zembla expedition (1596) by Willem Barentz. 
Photo copyright by the Rijksmuseum, Amsterdam, the Netherlands.




The intarsia panels (1477) in the choir of the San Petronio church in Bologna (Italy) do show two planes that have the same characteristics of the rabbet and moulding planes that were in use during the last century: an open side, where shavings van be ejected. These planes have a single iron held by a wooden peg.









The two planes hanging on the right of the panel look like moulding planes. The top one has the plane iron all through the wooden stock - as with a rabbet plane, while the bottom one shows the typical open side for ejection of the shavings.








Ship-like form planes



The three Vimose planes. Images from the book Die geschichte des Hobels by J. Greber. 


The moulding planes from Vimose on the island Funen (Denmark) have a special ship-like form and date between 300 and 400 AD. One plane is complete and measures 26 cm long with a width between 1.6 and 3.8 cm and a height of 2.7 cm.  The iron was fixed with a bolt and wedge, and was only 15 mm wide. The angle of the iron was around 50 degrees. The two other planes are broken with some parts missing, but have similar dimensions. Also some runic inscription were found on the planes. The planes are thought to have been used for smoothing spear-shafts.

The parts of Vimose planes 2 and 3 have been thought to fit together, but Greber correctly remarked that the bolt holes do not match, and thus they should be two separate planes. On the right part you can see a runic inscription. Image from the Nationalmuseet in Copenhagen, Denmark.

A nice replica of the Vimose plane has been made by Stewart Would. 
The construction process of his plane can be found on his blog.

Another similar formed plane was found in Nydam Moor, Denmark (200-400 AD), though it is unknown to me if this plane also is a hollow moulding plane. The amount of quivers and spear-shafts found in the bog makes it likely that this plane served a similar function. Another such a ship-form plane, though dating from the 11th century, has been found in Dublin, Ireland. Only half of this plane survived; when doubling the size, the plane would have been around 46 cm long and 5 cm high (the plane is reproduced at scale 1:1 in the article).


This is a similar plane from Nydam Moor, Denmark. Image from the Nationalmuseet in Copenhagen, Denmark.

Half of a ship-form smoothing plane, excavated in Dublin, Ireland. 
Image scanned from The High Street Excavations by B. ORiordain (1976) - Proceedings of the 7th Viking congress.

 

Rabbet and rabbet-like planes

One can say that the rabbet (or rebate) plane is derived from the moulding plane or the other way around.  For the rabbet plane the iron is straight, while for the moulding plane it is curved. The blades are held similarly with a wedge and shavings are ejected from the side. Rabbet planes have their iron slightly protruding from the sides of the plane and are used to make grooves in or at the edges of wooden planks. Specialist rabbet planes are the tongue and groove planes and the plow (or plough). A large tongue plane (with the size of a try plane) is found in the illumination of Noah building the ark in the Bedford Hours (1423). The plane shows two irons, while two separate shavings are ejected from the plane, suggesting that the carpenter is shaving a tongue.


Detail of the illumination of Noah building the Ark in the Bedford Hours (1423) showing a large plane with two irons suggesting a tongue type of plane. Note that the wooden board does not yet have a planed tongue. 
British Library, London, UK. Manuscript Add. MS 18850, folio15v.


Finally there is an inventory from a Dutch joiner from the mid 15th century, mentioning a plough. This plane can be seen as an advanced type of rabbet plane, with adjustable width and depth settings. Both examples are indicative that the more simple rabbet planes also must have existed at that time.

 

Our moulding and rabbet planes


Our moulding planes consists of a set of 17 matching round and hollow planes (one is missing), of increasing width. They date from the early 20th century and were made by Peter Duessing, a German plane manufacturer from Anholt, who also supplied the Dutch market. These round and hollow planes were used to make the parchemin panels for the toolchest, in which they now rest. Our rabbet planes are from different manufacturers and adjusted to the same look of the moulding planes. They have also different widths. All planes are made of beech.

Our set of round and hollow planes. The size (in inches) is given on the head, as well as the mark PD with a crown (for Peter Duessing) and the mark ITH, with the initials of the former (unknown) owner.



The components of a hollow and a round moulding plane.


One of our rabbet planes (this one made by Nooitgedacht) that was decorated in the same style as the moulding planes.

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