Tampilkan postingan dengan label 5. Tampilkan semua postingan
Tampilkan postingan dengan label 5. Tampilkan semua postingan

Jumat, 13 Mei 2016

home stretch on the new metal shop

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 when last we visited this project back in september, the carpenters had just finished getting the slate on the roof ... after that it was on to the siding and window trim outside, and the insulation, second floor radiant heat,and sheetrock inside.  click the photos to enlarge them ..
it was kind of a thrill when the lights went on and siding was mostly finished ...
we still had to have the concrete professionals back to pour the slab for the 
steel/blower/compressor shed .. 
 and we had to build the rather elaborate 20 long rack to store all the small in size, but 20 to 24 long raw materials ... fortunately, the carpenters were called away on another job for a day, which gave us time to figure out the rack before the roof went on .. mucho easier that way ..
the shed is fitted here with a bronze color standing seam roof by donnie dorrs metal shop ..
 and inside, we did some painting, and reconfigured the chop saw tables into a mockup work table so we could figure out where to hang up the welding fume extractor.  we ran the pipes to the blower thursday ..
 boilers these days are amazing ... this little guy puts out 80,000 btus, enough to heat both floors, (+/- 1500 square feet in a vemont winter), and provide domestic hot water for the sink and bathroom.  exhaust out in pvc pipe.  no chimney ...
 ahhh, the doors .. nobody made a cheap standard unit three doors wide, so we had to cobble these together with parts from a company whose name escapes me now .. we made up some quicky transoms from 8/4 pine and ordered up some custom thermopane to fill them.
 there were a couple reasons for that configuration .. #1, you can open the doors totally in the summer like below, and should we move on at some point, the openings are framed to accept regular 9 x 7 commercial overhead doors .. presto, a heated, two car garage with a mother in law apartment above  ... the plumbing and radiant for the second floor was roughed in before the sheetrock went up ..
 
 a few notes below on the quicky transoms ...
 9 3" x 16" plus the frames
 essentially, the frames are butt jointed, timberlock construction, with applied moldings to accept the glass .. framed in the shop and screwed in over the door units .. cheap, easy, and fast ... you dont get that combo often enough ...
all for now ... sam is moving in this week
the steels there waiting for him
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Selasa, 26 April 2016

The medieval toolchest the plane part 1 5

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This post is an addendum to the first post on medieval planes. I did mention a specific medieval Italian plane with side handles (shown in the two images below) and also my wishes to make such a plane. I have just finished the reconstruction of such a medieval plane this month, and would like to show it to you in the next set of photos. 














Above: The fresco of Campo Santo, Pisa, Italy  by Pietro di Puccio (1390) showing the plane with side handles from the bottom in the basket. 

Right: An intarsia by Agustino de Marchi dating from 1468-1477 in the choir of  the San Petronio Basilica in Bologna, Italy, showing the plane with side handles (on the chest) from above. Both images from the book by J.M. Greber, Die geschichte des hobels.


My plane is made from beech and is 29.5 cm long, 20 cm wide (with handles), 8.7 cm wide (without handles) and 7 cm high. The plane iron is made by the German mastersmith David Schütze (Wollschmiede) and is 5.2 cm wide, 13.5 cm long, and has a 6 mm thickness. The blade can protrude maximally 4 mm from the block and is set at an angle of 50 degrees. The plane has been made for roughing out (scrub plane) and as such it has a rounded iron. The side handles make it a plane that can be worked by two men, one pushing and the other pulling. Thus far I have only used it as a one-men plane, and found it working unexspectedly easy. Shavings of 1 mm thickness were no problem at all.

 The plane with shavings. The plane blade is secured by an wedge and a 10 mm thick iron pin.



 The top, side and bottom of  the plane.











Left: The back of the plane. Right: the rounded iron and the wedge together with some shavings.  

The result of testing the plane: beautiful shavings of 1 mm thickness. My other medieval Italian plane, 
in sharp contrast, produces near translucent shavings.

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Minggu, 24 April 2016

The medieval toolchest the plane part 5 moulding planes

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Moulding planes are planes that serve a special function: shaving a specific form or mould into the wood, such as a decorative edge or concave or convex forms. Nowadays, the functions of these planes have been taken over by electric routers. During medieval times some moulding planes are thought to have existed; the round and hollow planes. But no such planes, except for some early medieval planes from Funen, have survived from the medieval period. All other evidence is only indirect.


Roman moulding plane irons. Image scanned from Die geschichte des hobels by Joseph Greber.


Many surviving irons from Roman moulding planes, round and hollow planes and rabbet planes have been found in Roman fortresses, like Saalburg (Germany). Some (complete) round and hollow planes were found on the 16th century ship Mary Rose. There is no reason why these planes would not have existed in the time period in between. Also, parchemin and linenfold panels, either in furniture or as wall panels, came into fashion during the 15th century. This type of panel can be carved or scraped, but more likely they were made using hollow and round planes. Planing is not only easier, it is also faster, giving a more reproducible product and a smoother end result. And especially this smooth result is found on the medieval parchemin and linenfold panels.






Some of the moulding planes excavated from the Mary Rose (1545). Photo: Moulding planes 81A1040 (flared wedge) and 81A1039 (pinned wedge), both made from boxwood (image from Mary Rose website). Moulding plane 81A1425 made from oak with a side peg (length 30.8 cm). Both plane drawings are from the book Before the Mast - Life and death aboard the Mary Rose by J. Gardiner (ISBN 9781842175040).


Hollow plane irons from the Nova Zembla expedition (1596) by Willem Barentz. 
Photo copyright by the Rijksmuseum, Amsterdam, the Netherlands.




The intarsia panels (1477) in the choir of the San Petronio church in Bologna (Italy) do show two planes that have the same characteristics of the rabbet and moulding planes that were in use during the last century: an open side, where shavings van be ejected. These planes have a single iron held by a wooden peg.









The two planes hanging on the right of the panel look like moulding planes. The top one has the plane iron all through the wooden stock - as with a rabbet plane, while the bottom one shows the typical open side for ejection of the shavings.








Ship-like form planes



The three Vimose planes. Images from the book Die geschichte des Hobels by J. Greber. 


The moulding planes from Vimose on the island Funen (Denmark) have a special ship-like form and date between 300 and 400 AD. One plane is complete and measures 26 cm long with a width between 1.6 and 3.8 cm and a height of 2.7 cm.  The iron was fixed with a bolt and wedge, and was only 15 mm wide. The angle of the iron was around 50 degrees. The two other planes are broken with some parts missing, but have similar dimensions. Also some runic inscription were found on the planes. The planes are thought to have been used for smoothing spear-shafts.

The parts of Vimose planes 2 and 3 have been thought to fit together, but Greber correctly remarked that the bolt holes do not match, and thus they should be two separate planes. On the right part you can see a runic inscription. Image from the Nationalmuseet in Copenhagen, Denmark.

A nice replica of the Vimose plane has been made by Stewart Would. 
The construction process of his plane can be found on his blog.

Another similar formed plane was found in Nydam Moor, Denmark (200-400 AD), though it is unknown to me if this plane also is a hollow moulding plane. The amount of quivers and spear-shafts found in the bog makes it likely that this plane served a similar function. Another such a ship-form plane, though dating from the 11th century, has been found in Dublin, Ireland. Only half of this plane survived; when doubling the size, the plane would have been around 46 cm long and 5 cm high (the plane is reproduced at scale 1:1 in the article).


This is a similar plane from Nydam Moor, Denmark. Image from the Nationalmuseet in Copenhagen, Denmark.

Half of a ship-form smoothing plane, excavated in Dublin, Ireland. 
Image scanned from The High Street Excavations by B. ORiordain (1976) - Proceedings of the 7th Viking congress.

 

Rabbet and rabbet-like planes

One can say that the rabbet (or rebate) plane is derived from the moulding plane or the other way around.  For the rabbet plane the iron is straight, while for the moulding plane it is curved. The blades are held similarly with a wedge and shavings are ejected from the side. Rabbet planes have their iron slightly protruding from the sides of the plane and are used to make grooves in or at the edges of wooden planks. Specialist rabbet planes are the tongue and groove planes and the plow (or plough). A large tongue plane (with the size of a try plane) is found in the illumination of Noah building the ark in the Bedford Hours (1423). The plane shows two irons, while two separate shavings are ejected from the plane, suggesting that the carpenter is shaving a tongue.


Detail of the illumination of Noah building the Ark in the Bedford Hours (1423) showing a large plane with two irons suggesting a tongue type of plane. Note that the wooden board does not yet have a planed tongue. 
British Library, London, UK. Manuscript Add. MS 18850, folio15v.


Finally there is an inventory from a Dutch joiner from the mid 15th century, mentioning a plough. This plane can be seen as an advanced type of rabbet plane, with adjustable width and depth settings. Both examples are indicative that the more simple rabbet planes also must have existed at that time.

 

Our moulding and rabbet planes


Our moulding planes consists of a set of 17 matching round and hollow planes (one is missing), of increasing width. They date from the early 20th century and were made by Peter Duessing, a German plane manufacturer from Anholt, who also supplied the Dutch market. These round and hollow planes were used to make the parchemin panels for the toolchest, in which they now rest. Our rabbet planes are from different manufacturers and adjusted to the same look of the moulding planes. They have also different widths. All planes are made of beech.

Our set of round and hollow planes. The size (in inches) is given on the head, as well as the mark PD with a crown (for Peter Duessing) and the mark ITH, with the initials of the former (unknown) owner.



The components of a hollow and a round moulding plane.


One of our rabbet planes (this one made by Nooitgedacht) that was decorated in the same style as the moulding planes.

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Rabu, 13 April 2016

Best woodworking 5 year olds

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Questions 51-68: Cross section of a ring-porous, woody dicot stem

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 Many Irons in the Fire: 100 year old church pews woodworking project


Many Irons in the Fire: 100 year old church pews woodworking project

Questions 51-68: Cross section of a ring-porous, woody dicot stem


Questions 51-68: Cross section of a ring-porous, woody dicot stem


Nice woodworking 5 year olds must see


woodworking 5 year olds ,
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