another claro walnut slab coffee table

coffee table #2 for this month ... a fine cut off from the big slab that passed through here on its way
to miami. it had a pretty big crack, but it also had some incredible crotch figure. 
in the end it finished out to be about 40" long x 64" wide.  short and sweet ...

before

it came off the right end of this one

tah dah ...

i still have one cut off left ... +/- 36 x 42 x 3" thick in the rough

smallish, but nice!

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in the time before blogging

i was recently looking for photos of a walk i had taken with friends to a waterfall, virtually in my backyard, when i stumbled across a folder of pictures from the good old days, in our case 2002 to 2006, back in the time before blogging you might say.  so, why not just share them to my picasa albums, and continue to add images to that folder as i go back through the archives ... my real photographer retired in 2001 or 2002, and  i was just figuring out the digital thing.  so, some of the images from those days are better than others, but some are actually quite up to snuff.  ill post a few below, just so you get an idea of what we were up to back then (more of the same, but different styles) but you can view the real folder with about 80 photos at the link below ...

some images from 2003, 2004 and 2005    click on that first one and scroll through them with the arrow keys ... if you have a good connection, you can whip right through them ...   enjoy!

 a cherry and curly maple corner cupboard ...  it had a tv in it actually ..

 

a close up of the inlay in the side table above

 a custom audio/video cabinet

 a small mahogany console

 a mahogany porch table and some aluminum chairs

  a walnut partners desk

 a 14, one piece of bubinga table and chairs

and a sideboard made from the cut off

more images at the link above ...below, the waterfall pictures

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a claro walnut slab table 1st of 2016

ok, first slab table of 2016 ... a nice piece of claro about 130" long in the photo above ...

it started out as this slab from goodhope hardwoods

 

we nipped off both ends and cut it back to 130".

rough smoothed the bottom and routed for the legs

first coat of finish on the top .. we did a little filling with tinited advantech epoxy ..

and jim fabricated and polished up a set of our standard shaker style 1.5" thick steel legs

 couple close ups of the finished top here

ready to roll ... off to westchester county, ny

the next 60" round table with 3 leaves is stickered in the background ..

more on that one later

see many other slab tables we have made at this link

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a round cherry expanding pedestal table

well, here we go again ... always one of my favorite designs, and were happy to do it again and again.  the one above is from 2003, and it had three 18" leaves.  the one we are making now will be the same, only with just one leaf.  click the photos to enlarge them ...

we started with a cad drawing testing the water for 52 vs 54".  in the end, i sent them a cardboard template via ups and after putting it in the room, they decided on the 54".  ive blogged about a similar table before in this post back in 2013, and a smaller version in mahogany, way back in 2008.  

but here it is again anyway ..

get yourself a nice matched set of curly cherry boards and glue them up ..

and then cut and stack your plywood propeller pieces and veneer the edges and top.  glue up your column pieces with the angles on the top and bottom then too.  

i have a taper jig photo somewhere ... 

and get yourself some equalized table slides from moin hardware

then, if youve got one, cut the half round sections on the cnc, and cut the inlay pockets at the same time .. let me say here that we did not have a cnc in 2003, and we made many, many tables with central inlays without it.  faster now with it though.

start with the borders;  in this case end grain walnut, burl and end grain vertical grain fir, glued up in a log and sliced like baloney ... put some glue on it, drive a headed brad in next to it 

and bend it to press it tightly against the edge of the pocket.

check your fits with some mdf templates

and cut your burl pieces  ... still need to add the edge inlay and do the finishing.  more photos to
follow

home stretch ... in the finishing room now

all in, all done .. couple views below

with the 20" leaf in

 other sizes and variations on the form ... "take an object; do something to it"

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sometimes we copy stuff

occasionally, we are asked to copy existing pieces, often, as in this case, because the original maker is no longer in business, or in the case of antiques, no longer living.  those are basically our two criteria.  we often get inquiries asking "if we can make this" and you can usually google "this" by its title or description and find out if the maker is living and still in business.  no luck on these.  and they looked pretty old.  and they were really comfortable ... the first project was a bench, below, that we made from the original in 2011.

 the original bench came to our shop, and much to our delight, the entire structure was held together with stainless steel threaded rods, clever brass t nuts and elegant hand made brass cyclinder nuts.  so, we had patterns for the legs, with mortises and tenons to copy it.

lots of pieces and some fussy interlocking stuff, but we eventually got it together.  finished nicely with some brush on, soak in, wipe off penofin nantucket mist ... so actually, when the chairs gave up the ghost this year, we still had the original bench disassembled and piled behind the chop saw waiting to be fixed for the employee lounge .. after 4 years we still hadnt gotten around to that.

 

 you can see the original bench patterns in the dark wood in the pile of parts above.

 i thought these would go relatively quickly, but when youve got 88 pieces of wood with intersections and other miscellaneous joinery, and some threaded rods and t nuts to deal with, nothing is ever going to go as quickly as you might think.

but in the end, they are graceful and sturdy, and im sure will be around for a long time. i look forward to seeing them in the clients garden once the snow melts in boston ...

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